Preventive and Predictive Maintenance

LDI Instructor

 
 
 
 

Objectives

 
 

This course is designed to teach the participants the processes and applications of preventive and predictive maintenance. It covers topics on maintenance information flow, preventive and predictive maintenance management, parameter monitoring and analysis, and maintenance budget estimation.

By attending this workshop the maintenance technicians, engineers and supervisors will be able to implement and apply the preventive and predictive maintenance technology to manage the maintenance activities that will improve machine availability, equipment lifetime, productivity, overall plant performance and profits.

Benefits of attending this workshop are:

  • Understand the concepts and practices of preventive and predictive maintenance

  • Implement preventive and predictive maintenance management in your workplace

  • Develop your competency and confidence in executing preventive maintenance

  • Improve your machine availability and equipment lifetime

  • Reduce the frequency of equipment failure

  • Reduce the duration of equipment downtime

  • Learn how to improve your maintenance information flow

  • Reduce overall maintenance costs and improve company profits

 
 
 

Course Content

 
 

Maintenance

Maintenance Philosophy and Goals, Product Life Cycle, Scope of Maintenance, Planned & Unplanned Maintenance, Pareto Law.

Maintenance Terms

Preventive Maintenance, Corrective Maintenance, Predictive Maintenance, Condition Monitoring, On-Condition Maintenance, Reactive Maintenance, Overhaul, Servicing, Centralized Maintenance, Field Maintenance, Area Maintenance, Shop Maintenance, Total Maintenance, Maintenance Management.

Preventive Maintenance

Goals, Preventive Maintenance Characteristics, PM Flowchart, PM Facilities, PM Tasks, Levels of PM, Failure Definition, Time Definition in Maintenance, Maintenance Performance Indicators.

Maintenance Information Flow.

Typical Benchmarks, Maintenance Work Order, Design of Work Order, The Four Types of Work Order Forms

Managing Preventive Maintenance

Understanding PM, Examples of Critical Wear, Appropriate PM Strategy, Justifying PM Expenditures, Installing PM Systems, Access to Equipment, PM frequency and its Effect on Breakdown, PM Frequency Determination, Common Tasks, Staffing the PM Efforts, Strategies to Get PM Done, Steps to Install a PM System and Survey

Estimating Maintenance Budget

Elements of maintenance budget, formula to estimate maintenance budget, Case Study

Predictive Maintenance

Advantages of Predictive Maintenance, Failure in Mechanical Equipment/Component, Predictive Maintenance Techniques, Vibration Monitoring, Broadband Trending, Narrowband Trending, Signature Analysis, Implementation of Vibration Monitoring, Thermography, Energy Emission, Implementation, Tribology, Oil Analysis Report, Common Test for Lubricant, Wear Particles Analysis, Wear Type According to Particle Classification, Process Parameters, Visual Inspection, Ultrasonic Monitoring, Other Techniques.

Optimum Predictive Maintenance Program

Predictive Maintenance Systems, Microprocessor-Based System, Selection Criteria for Microprocessor-Based System, Training and Technical Support

Predictive Maintenance Program Implementation

Management Support, Dedicated and Accountable Personnel, Efficient Data-Collection and Analysis Procedures, Equipment Regrouping

Parameters Monitoring

Mechanical Equipment, Machine-train component, Bearing and Bearing Type, Gears and Gearboxes, Gear-Mesh Frequency, Backlash, Gear Excitation, Running Speed, Mode Shape and Resonance, Preloads and induced Loads, Process Variables, Blades and Vanes, Belt Drive.

Diagnostic and Analysis

Analisys using RMS Data, Analysis Method Using RMS Data, Analysis using

Full-Signature (FFT), Analysis Method Using FFT Data, Comparative Analysis

Trending, Failure-Mode Analysis, Root-Cause analysis, A Case Study

Diagnostic Monitoring

Failure Analysis, Signal Processing, Frequency Domain, Coherency, Vibration Charateristic of Rotary Components, Signal Characteristic of Unbalanced Mass, Misalignment, ISO Standard for Shaft Misalignment, Analysis of Mechanical Vibration Signal, A Case Study

 
 
  Who Should Attend  
 
  • Maintenance Technicians and supervisors

  • Production operators and Supervisors

  • Mechanical Engineers

  • Electrical Engineers

  • Service engineers and supervisors

 

 
 
  Registration Form   Enrollment Information  
 

YES !!!

Please Register the Following Delegate to Attend

 

Preventive and Predictive Maintenance

 

Mr./Mr./Ms.: .....................................................

Position :...........................................................

Company : .......................................................

Mailing Address : ............................................

..........................................................................

..........................................................................

Phone: ................ Ext.: ......... Fax : ................

Handphone : .............. Email : ........................

Approving Manager's Name : ........................

Email : .............................................................

 

METHOD OF PAYMENT

Please completed the following payment details:

Telegraphic transfer - Please make payment in Rp. to the following account: (Please instruct your bank to remit all local & overseas bank charges to your bank account)   

P.T. LOKA DATAMAS INDAH

Bank account 314-3000328

PT. Bank UOB Indonesia

Cabang Ir. H. Juanda

Jl. Ir. H. Juanda no. 15

Kel. Kebon Kelapa, Kec. Gambir

Jakarta Pusat
 

 

PHONE

(62)(21) 632 6911  or  631 3556

 

MAIL

P.T. LOKA DATAMAS INDAH

Harmoni Plaza Blok B-16

Jalan Suryopranoto No. 2

Jakarta - Indonesia

 

FAX

(62)(21) 630 5074  or  633 0212

 

E-MAIL

Lditrain@indo.net.id

 

HOMEPAGE

www.Lditraining.com

 

Hotel accommodation is not

included in the course fee

 

CONDUCTED IN BAHASA INDONESIA